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Documentation of my miscellaneous side tasks. Mostly a present from my past self to my future self.

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Welcome to the Manufacturing-Notes!

Documentation of my miscellaneous side tasks. Mostly a present from my past self to my future self.

Pogo Pin adapter

Neat project that used a CNC Machine for bulk flashing production devieses. I also used the same PCB to build a development adapter.

CNC-Pogo-Adapter DEV-Pogo-Adapter

CNC Flashing Projekt Notes:

  • MDF is a good material for mounting circuit boards. It does not build up static electricity and when treated with outdoor paint, moisture swelling is not so bad.
  • Always us a jig to hold the pins at the same hight during soldering and use tweesers to push them back to rediuce the positon diviation created by oversized holes.

Pogo-Flasher Pogo-Closeup Pogo-Panel

DEV Clamp Projekt Notes:

  • The PCB should have two small holes for alignment pins so that the tolerances of the clamp don't have to be so tight.
  • Wobble in the hinge of the development clamp can be reduced by adding a vertical wall to the lower part.

Pogo-Clamp-1 Pogo-Clamp-2

General Pogo Pin Notes:

  • Use Contact pads with holes if possible, the Pogo Pins will be guided into alignment by the hole. I had good experience wit E2 style Pogo Pins.
  • Old electronics can have contact problems. If cleaning with IPA does not work, try acetone.

Pogo-1 Pogo-2 Pogo-4 Pogo-3

Electronic Overcasting

Using epoxy "overcasting" as an alternative to electronic overmolding for small batch productions.

  • I like WAGNERSIL® 32 N for mouldings, use WAGNERSIL® RETARDER to extend the working time for degassing.
  • Octopus Fluids Alcohol Ink is great for colering clear epoxy. Embedded LEDs remain visible.

Watch the video

Micro Soldering

  • Enamel coatings burn at 400°C, just use the soldering iron at that temperature lighters leave soot.
  • Use UV glue or PCB lacquer to hold the chips in place.
  • Have a selection of breakout boards next time. 🙃

Micro-Soldering

Buttons, Switches and Potentiometers

  • T 113A SW: Feeling 4/10 Looks: 8/10 Mounting: Easy
  • Cherry MX: Feeling 9/10 Looks: 7/10 Mounting: Annoying

Micro-Soldering

PCB Prototyping Goodies

IMG_4875 2604-1103 PCB Wago terminal block
BNC ADAPTER 3.5MM NONTERMINATED

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Documentation of my miscellaneous side tasks. Mostly a present from my past self to my future self.

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